Used GEA Aseptic line 48000 BPH - year 2020 (data of use)Technical
Specifications & Performance DataThis used bottling line is a 2020 PET
aseptic production line configured for 230 ml PET bottled water at a
rated output of 48,000 bph. It combines PET bottle blowing, aseptic
processing, filling, capping, labeling, inspection and secondary
packaging for high-output beverage production. Production capacity:
48,000 bph Available bottle format: 230 ml PET only Main line year:
2020 (data of use) Blowing equipment: SIPA SFR24 EVO, 48,000 bph
Filling equipment: GEA FILLSTAR FX AS 84 PET filler, 48,000 bph
Compressor: AF L5S, 35 bar, 220 kWAdvanced Automation & Control
SystemsThe line includes electrical control cabinets with HMI
displays, ventilated electrical enclosures and high-voltage warning
protection. Process equipment includes a Tetra Pak FLEX1 PET UHT
sterilizer rated at 17 t/h, a Tetra Pak 15,000 L/h homogenizer rated
at 90 kW, a 15,000 L/h yogurt secondary pasteurizer, pulsed-light
sterilizers, laser marking machines and visual inspection
systems.Product preparation assets include four 25 m³/h centrifugal
pumps rated at 7.5 kW, two 30 m³/h centrifugal pumps rated at 18.5
kW, one 12,000 L/h rotary pump rated at 7.5 kW and one 20,000 L/h
rotary pump rated at 18.5 kW. The installation also includes a triple
100 mm high-pressure filter, model ECS7003SCA5H19-A61.Production Line
Integration CapabilitiesThe PET production line integrates bottle
blowing, drying, aseptic filling and capping, cap handling, labeling,
coding, inspection, carton packing, sealing and conveying. A GEA
conveyor chain system provides bottle transport at 20 to 60 m/min.
Five bottle dryer sets with conveyors are included, together with two
GEA dryers rated at 700/840 m³/h.Machine type | Manufacturer / model
| YearMachine typeManufacturer / modelYearBlow Molding MachineSIPA
SFR24 EVO2020 (data of use)Filling MachineGEA FILLSTAR FX AS 84
PET2020 (data of use)Labeling MachineGuangzhou Lixin AP-400H2020 (data
of use)Labeling MachineGuangzhou Santuo SL-6952020 (data of use)Wrap
Around PackerWP4502020 (data of use)Various EquipmentGEA conveyor
chain system2020 (data of use)Secondary packaging includes two
Hangzhou Zhongya DGXL50/10E gift-box packers for 2 × 10 bottles of
230 ml at 30,000 bph, two WP450 cardboard box wrapping machines for a
3 × 5 format at 28,800 bph, and two ZYFX-22 automatic carton sealing
machines rated at 2,000 boxes/h.Machine Condition & Maintenance
HistoryThe line is intact and has not been disassembled. Its
documented principal equipment was built or used in 2020, supporting
evaluation as a complete second hand industrial packaging installation
with installed process, conveying and production-line
equipment.Operational Performance & VersatilityDesigned for aseptic
PET water production, this beverage production line includes
sterile-water and aseptic process areas, filling valves, a filling
carousel, cap supply equipment and bottle conveying systems.
Processing assets comprise twelve 21,000 L fermentation tanks rated at
7.5 kW and 35 rpm, six 30,000 L fermentation awaiting-bottling tanks
rated at 7.5 kW and 47 rpm, one 8,000 L buffer tank, one 30 L
microbial inoculation tank, one 50 t aseptic yogurt container, one 12
t fruit granule aseptic can, two 3,000 L fruit granule cans rated at 3
kW and 32 rpm, and one 3,000 L/h fruit particle sterilizer.The line
also includes a Tetra Pak vacuum sugar loading system rated at 6 t/h
with an RBS45 Roots blower, a 3 t hoist, one CWL-L weighing rejection
mechanism, two Ningbo Zhongwu pulsed-light sterilizers in ZWM-5S-EE3BT
and ZWM-5S-EE1BT versions, four Guangdong Mingyu F-6000 laser marking
machines rated at 28,000 labels/h, two Suzhou Haoke MARTIXL-3450
visual inspection machines rated at 28,000 bph, two Shangbaotai
NYG18H-00 outer-cover fastening machines rated at 27,000 bph, one
Suzhou Haoke SMART-C1150 full-bottle tester rated at 48,000 bph, and
one Mettler Toledo X3710 X-ray inspection machine.Installation
Requirements & Site PreparationInstallation requires coordinated
utility connections for the aseptic processing skid, UHT
sterilization, homogenization, pasteurization, compressed air, process
pumps, tank farm, bottle blowing, filling, drying, conveying and
packaging sections. The high-pressure compressor is specified at 35
bar and 220 kW. The line includes one preform flipping hopper, model
TS21A, bottle conveyors, cap sorting and cap elevator equipment,
process piping, valves and stainless-steel machinery
enclosures.Environmental exhaust handling is provided through a
KYES-37V blow-molding exhaust-gas treatment unit rated at 37,400 m³/h
and a KYES-93L filling-machine exhaust-gas treatment unit rated at
9,306 m³/h. Additional listed exhaust-gas treatment units include
KYES-13V for the blowing machine and KYES-35L for the filling
machine.Safety Standards & Compliance CertificationThe industrial
packaging line includes guarded stainless-steel process equipment,
protected asep