PETCYCLE bottling line for water, lemonades and fruit spritzers.
Bottle formats: 0.5 l. 1.0 l, 1.5 l Nominal output: 24,000 bottles/h
(with 1.0 l) (currently only max. 18,000 bottles/h at the packer) The
full bottles are packed in PETCYCLE crates. The used bottles that come
back with the empties are removed from the crates at the ejector and
sent for disposal. (Shredder is no longer available) The new bottles
are destacked pallet by pallet at the new bottle depalletiser and
transported pneumatically to the rinser. The system consists of -New
bottle destacker Markant 1ASH-PL Manufacturer: KHS Year of
construction: 2001 -pneumatic bottle conveyor Manufacturer: KHS Year
of construction: 2001 Intermix 240 EIÜD premix system Manufacturer:
Ortmann & Herbst Year of construction: 1978 with downstream Velcorin
dosing system -PET rinser: Innoclean FR-ZR 70/113, 1 B/RL
Manufacturer: KHS Year of construction: 2001 with chlorine dioxide and
sterile water rinsing -PET filler Innofill DRV-VF-PET Manufacturer:
KHS Year of manufacture: 2001 with Alcoa screw capper and liquid
nitrogen dosing system Level control Manufacturer: miho Year of
construction: 1992 Container transport Manufacturer: KHS Year of
construction: 2001 Labelling machine for wrap-around belly labels
Manufacturer: KHS Year of construction: 2003 with hot melt melter and
MHD printer -Packing machine PP E1-2100 Manufacturer: KHS Year of
construction: 2001 Full crate inspection Manufacturer: Stratec Year of
construction: 2007 Binding transports Manufacturer: KHS Year of
construction: 2001 Bottle ejector FST 800 Manufacturer: GM Gera GmbH
Year of construction: 2001 Crate washer KHS KW 1-4RE Manufacturer: KHS
Year of construction: 2001 Depalletising and palletising with 2 lifts
Manufacturer: Schäfer Year of construction: 2000 Pallet depalletiser
PaE Manufacturer: Eurapack -Pallet securing system Manufacturer:
Bornbinder, Additional V5733327 title: with palletising and
depalletising, Performance at 1 liter: 24000 bottles/h nominal,
Performance at 1 liter approx.: 18000 bottles/h actual, Formats: 0,5
l, 1,0 l and 1,5 l bottles; Max. height: 360 mm, maximum diameter:
100 mm (format parts available for bottles within these limits),
Operation / Control: mainly Siemens S7, Features: Depalletising and
palletising with conveyors, rotary segments, magazine and 2 lifts;
pallet de-securing system; bottle ejector; crate washer;new bottle
depalletiser; pneumatic bottle conveyor; premix system; Velcorin
dosage; PET rinser with chlorine dioxide dosage and sterile water
rinsing; PET filler with screw capper and liquid nitrogen dosage; fill
level control; labelling machine with hotmelt melter and MHD printer;
packer; full crate control; container and pack transports